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Production

The production processes of OÜ Helmetal IMS take place at the production facilities located in the small town of Tihemetsa in Pärnu County. The company’s main fields of operation include sheet metal cutting, turning work and the production of metal structures. The annual production capacity of Helmetal IMS is 2,000 tons of steel structures, including different constructional and engineering products. The premises used for production have increased to approximately 9,400 square metres by today. In 2016, Helmetal IMS will expand its production area even further, establishing a new collection area and new finishing facilities. In addition, the company has 20,000 square metres of external warehouse space. The goal of the company is to own the best competitive production technology. For sheet metal cutting, we use the modern AJAN CNC plasma cutting machine; for mechanical works, we use CNC lathes. Our company also has a CNC milling and bending machine. All production facilities are equipped with lifting technologies with a lifting capacity of up to 10 tons. OÜ Helmetal IMS has the management system certificates of ISO 9001:2008 and AQAP 2110:2009. Furthermore, the company is a certified producer of steel structures according to the standard EN 1090-1, which enables the manufacturing of products up to the execution class EXC2 and the adding of a CE marking. The quality system of welding has been certified in accordance with the standard EVS-EN ISO 3834-3.

You can familiarise yourself with the production technology of OÜ Helmetal IMS by looking at the following table:

 

Nr
Designation
Area
Doors (max)
Lifting capacity (max)
Power
1
Overall
The total area of production facilities
9 335 m²
10 t
The storage area of outdoors
20 000 m²
Unlimited
Electrical power
1 400 A
2
Production facilities
Area
Doors (max)
Lifting capacity (max)
Power
Welding Machine Shops
3 845 m²
5,7×4,6 m
10 t
Mechanics workshop
274 m²
2,5×2,5 m
3 t
Color space
248 m²
5×4 m
3 t
Compilation workshop
299 m²
3×3 m
3 t
Shotblasting chamber
154 m²
4×4 m
Workshop for final assembly
600 m²
6×5,5 m
10 t
3
Equipment
Length
Width
Diameter
Power
CNC Lathe OKUMA LR15-MW 1991a
600 mm
450 mm
CNC Lathe OKUMA LR25 1989a
600 mm
450 mm
CNC Lathe OKUMA LR15 1989a
600 mm
300 mm
CNC Lathe OKUMA LR15 1989a
600 mm
300 mm
CNC Milling Machine 2C150П4Ф4 1989a
900mm
600mm
600mm
CNC Plasma / gas cutting AJAN 2006a
13 000 mm
2 500 mm
280 A
CNC Bending machine Ermaksan HAP 3600-2020 2005a
3 600 mm
200 t
Lathe 16K20 (manuaal) 1976a
1 000 mm
400 mm
Lathe 1B62G (manuaal) 1983a
1 000 mm
400 mm
Lathe 16K20G (manuaal) 1987a
1 500mm
450 mm
Horizontal milling Machine 6P82 (manuaal) 1981a
900mm
300mm
400mm
Tooth milling Machine 5K32A 1971a
Vertical drilling machine 3N135 1979a
Vertical drilling machine 3N135 1974a
Vertical drilling machine ЗИЛ 1962a
Vertical drilling machine 2A125 1962a
Radial drilling machine 2M55
Tube bending machine TP-32A 1985a
Rolls therefor 3000×4
3000mm
4mm
Hydraulic press П6326
40Tc
Hydraulic press PYE10S1
10Tc
Hardening furnace SNOL 1200
1 200C
High-frequency hardening ВЧГ4-25/0,44
Bandsaw Asepa 800/500 2009a
800mm
500mm
Bandsaw Pilous ARG 290 PLUS 2005a
300mm
300mm
Bandsaw Pilous ARG 240 PLUS 2003a
240mm
240mm
Bandsaw Pilous ARG 240 2002a
240mm
240mm
Welding machine MIGATRONIC Focus Mig 400
400A
Welding machine MIGATRONIC Focus Mig 400
400A
Welding machine MIGATRONIC Focus Mig 400
400A
Welding device ESAB MIG 4001i
400A
Welding device ESAB MIG 4001i
400A
Welding device ESAB MIG 4001i
400A
Welding device ESAB MIG 402CW
400A
Welding device MIGATRONIC MIG 445 S V MWF
445A
Welding device MIGATRONIC MIG 445 S V MWF
445A
Welding device MIGATRONIC MIG 445 S V MWF
445A
Welding machine LINCOLN Powertec 350c
350A
Welding machine LINCOLN Powertec 350c
350A
Welding machine LINCOLN Powertec 350c
350A
Welding machine TELWIN Synergicmig 400
400A
Welding machine TELWIN Supermig460
460A
Welding machine TELWIN Supermig460
460A
Welding machine TELWIN Supermig460
460A
Welding machine TELWIN Supermig460
460A
Welding machine KempoWeld 400
400A
Welding machine KempoWeld 400
400A
Welding machine CEA 404
400A
Plasmacutter PL120 400V MA*60mm
120A
Plasmacutter PL120 400V MA*60mm
120A
High pressure paint sprayer WAGNER PRO SPRAY 26, seeria 2848
1-30
High pressure paint sprayer ASAHI MFG 089024
1-26
Color preheating device CRACO
Colors distilling device 25EX
Magnetic drill Magton MBQ100
Magnetic drill Magton MBQ101
Magnetic drill MAGPro 3-32 mm
Screw Compressor Atlas Copko GA45FF
45kW
Screw Compressor Atlas Copko GA15
15kW
Screw Compressor RF10YD
15kW
Lamellkompressor
Bridge crane I
36m
18m
8mm
4,9t
Bridge crane II
36m
18m
8m
3t
Bridge crane III
36m
18m
8mm
4,9t
Bridge crane IV
36m
18m
8m
3t
Bridge crane V
18m
12m
4m
3t
Bridge crane VI
18m
12m
4m
3t
Bridge crane VII
18m
12m
4m
3t
Bridge crane VIII
36m
18m
4m
3t
Bridge crane IX
36m
18m
4m
3t
Bridge crane X
36m
18m
4m
3t
Bridge crane XI
36m
18m
4m
3t
Bridge crane XII
36m
18m
10m
10t
Bridge crane XIII
36m
18m
4m
3t
Bridge crane XIV
36m
18m
4m
3t
Bridge crane XV
36m
36m
4m
5t
Side-mounted forklift LANCER 1969a
4t
Forklifts DATSUN 1982a
3t
Forklifts FORD 1982a
3t
Forklifts MANITOU 1972a
3t
Forklifts DANTRUK 2006a
9t
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